Yanmar MP series Specifications

KMGseriesOPERATION MANUALKMG65E-S3KMG65E-S6KMG65E-K3KMG65E-K6MARINEGENERATORP/N: 0AKMG-G00100

! DANGERNEVER connect the marine generatoroutput to external power (shore power). Athree-way switch must be installed by alicensed electrician to use

! WARNINGExposure HazardTo avoid injury, ALWAYSwear personal protectiveequipment includingappropriate clothing,gloves, work shoes,

! CAUTIONThe safety messages that follow haveCAUTION level hazards.Poor Lighting HazardAvoid personal injury or equipment damage.En

NOTICEObserve the following environmentaloperating conditions to maintain marinegenerator performance and avoidpremature marine generator wear:• NEVER

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PRODUCT OVERVIEWPRODUCT OVERVIEWThis marine generator system outputsalternating current (230V / 50Hz) throughone or two power boxes. The current flows

Power box3kVAPower box3kVAPanelGeneratorTo 12V batteryTV Hair Dryer PCMicrowave ovenPanelPower box3kVAPower box3kVAPanelGeneratorTo 12V batteryTV Hair

Marine Generator DesignationKMG 6 5 E Specification of outputE: Europe (230V / 50Hz) Size of generator

KM35A(2) SD50KM35A(2) SD500004607Figure 2Applicable Marine Gears and Sail DrivesThe KMG65E is available for the following marine gears and sail drives

COMPONENT IDENTIFICATIONMain Components(7)6kVA(6)(7)(6)(2)(3)(1)(4)3kVA(7)(5)(6)(3)(2)(3)(1)(4)(7)(6)(5)(2)0004608Figure 31 – Generator2 – Power Box3

Disclaimers:All information, illustrations and specifications in this manual are based on the latestinformation available at the time of publishing. T

GeneratorKMG65E-S3 and KMG65E-S6(1)(2)(7)(11)(14)((8)(12)(b)(3)(4)(13)(9)(10)(6)(a)(5)0004609Figure 4KMG65E-K3 and KMG65E-K60004610(2)(15)(7)(9)(10)(1

1 – Coupling2 – Generator Assembly3 – Generator Output Cable4 – Flange (Sail Drive)5 – Fan (Sail Drive)6 – Plate (Sail Drive)7 – Bolts (M8x25mm) and W

Power Box(2)(3)(4)(6)(7)(8)(9)(10)(5)(1)0004611Figure 61 – Power Box2 – Input Port from Generator (3-pin)3 – Earth (Ground) Terminal for Input4 – Inpu

NAMEPLATEGeneratorThe generator nameplate is installed on thegenerator housing.M O D ELM FG .N o.KANZAKI KOKYUKOKI MFG CO., LTD.MADE IN JAPAN(2)(1)000

Control Panel(1)(2)(3)(4)(5)(6)(7)0004614Figure 91 – Insufficient Engine Speed Warning Indicator2 – Power Box is Running Indicator3 – Power Box Temper

TECHNICAL DATAInstallation should be done only by aqualified technician. See your authorizedYanmar marine dealer or distributor.NOTICE: The marine gen

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OPERATIONMARINE GENERATOROPERATIONThis section describes the procedure forperforming daily checks and the operatingprocedures. ! WAR

! CAUTIONPeriodic maintenance prevents unexpecteddowntime, reduces the number of accidentsdue to poor machine performance and helps

Starting the System1. Ensure the power box switch on thecontrol panel is OFF.2. Start the engine and set the enginespeed according to the electricequi

TABLE OFCONTENTSPageIntroduction ... 1Record of Ownership ...

Checks During Operation• Check the indicators on control panel(s) from time to time during operation.• Check that Power Box is Running indicator is il

Stopping the SystemNOTICE: NEVER turn the power box OFFand stop the engine immediately after a longperiod of operation at heavy load. Decreasethe elec

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MAINTENANCEThis section of the Operation Manualdescribes the procedures for proper careand maintenance of this system.! DANGERExplosion HazardNEVER ch

! WARNINGSever HazardRotating parts can causesevere injury or death. NEVERwear jewelry, unbuttonedcuffs, ties or loose fittingcloth

! CAUTIONSlipping and Tripping HazardEnsure that adequate floorspace is set aside for servicingmarine generator. The floorspace mus

TORQUE CHARTSStandard Torque Chart(Generator)Thread Size x Pitch mm M6x1.0 M8x1.25 M10x1.5 M12x1.75TighteningTorqueAluminum N·m 8.8 ± 1.0 20.6 ± 2.0 3

CHANGING FUSESThere are two or four fuses in the marinegenerator system, depending on thenumber of power boxes installed. One islocated on each contro

CHANGING INDICATORLEDS1. Disconnect battery cables, beginningwith negative (-) cable first, or turnbattery master switch (if equipped) toOFF.2. Discon

TROUBLESHOOTINGTROUBLESHOOTINGCHARTNo. Problem Symptom Possible Cause Corrective Action1 Systemdoes notstartPower Box isRunning indicatordoes NOT ligh

Standard Torque Chart (Generator) ... 32Changing Fuses ... 33Changing Indicator LEDs

No. Problem Symptom Possible Cause Corrective Action8 Starting thesystemPower Box isRunning indicatorlights, but powerbox has no outputWiring of power

Inv Temp.MORE SPEEDOFF ONGen Temp.Inv Temp.MORE SPEEDOFF ONGen Temp.Inv Temp.MORE SPEEDOFF ONGen Temp.Inv Temp.MORE SPEEDOVERLOADOFF ONGen Temp.Inv Te

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SPECIFICATIONSGENERAL SPECIFICATIONSMarine Generator SpecificationsItems Model Number RemarksKMG65E-S3KMG65E-S6KMG65E-K3KMG65E-K6System Output Voltage

System SpecificationsItems Model Number RemarksKMG65E-S3KMG65E-K3KMG65E-S6KMG65E-K6Quantity ofConnected PowerBox(es)— 1 2 ContinuousOutputkVA 3.0 6.0

SYSTEM DIAGRAMSPower Box and Control Panel320[14.17]320[12.60]220[8.66]340[13.39]145[5.71]320[14.17]340[13.39]100[3.94]100[3.94]86[3.39]0004623Figure

Wiring Diagram 1 2 3 4 5 6 7 8REDBLACKBLUEYELLOWORANGEBROWNRBLYOBN2M6M2MNOTEPANEL ASSY

INTRODUCTIONWelcome to the world of Yanmar Marine!Yanmar Marine offers systems andaccessories for all types of boats, fromrunabouts to sailboats, and

RECORD OF OWNERSHIPTake a few moments to record the information you need when you contact Yanmar forservice, parts or literature.Marine Generating Sys

SAFETYYanmar considers safety of greatimportance and recommends that anyonethat comes into close contact with itsproducts, such as those who install,o

General Information! DANGERThere is no substitute for common senseand careful practices. Improper practices orcarelessness can cause burns, cuts,mutil

During Operation andMaintenance! DANGERThe safety messages that follow haveDANGER level hazards.NEVER connect medical appliances suchas a life-support