Yanmar 4BY3-180Z Specifications Page 3
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TABLE OF
CONTENTS
Page
Introduction......................................................................1
Record of Ownership......................................................2
Safety...............................................................................3
Safety Precautions.........................................................4
General Information .................................................4
Before You Operate .................................................4
During Operation and Maintenance .............................4
Safety Decals................................................................8
Product Overview..............................................................9
Yanmar BY-Series Features and Applications......................9
New Engine Break In.............................................. 10
Component Identification...............................................11
Left Side (as viewed from flywheel) - 4BY2.................. 11
Right Side (as viewed from flywheel) - 4BY2................ 11
Top View - 4BY2 ................................................... 12
Left Side - 6BY2 .................................................... 12
Right Side - 6BY2 .................................................. 13
Top View - 6BY2 ................................................... 13
Location of Nameplates.................................................14
Function of Major Components........................................16
Fuses and Relays.........................................................18
Engine Cover..............................................................19
Before You Operate..........................................................21
Diesel Fuel..................................................................22
Diesel Fuel Specifications ....................................... 22
Filling the Fuel Tank ............................................... 24
Bleeding the Fuel System........................................ 24
Engine Oil...................................................................25
Engine Oil Specifications......................................... 25
Acceptable Engine Oil ............................................ 26
Checking Engine Oil............................................... 29
BY Series Operation Manual iii
© 2008 Yanmar Marine International
- OPERATION MANUAL 1
- TABLE OF 3
- CONTENTS 3
- TABLE OF CONTENTS 4
- INTRODUCTION 7
- RECORD OF OWNERSHIP 8
- SAFETY PRECAUTIONS 10
- WARNING 11
- CAUTION 12
- BY Series Operation Manual 7 13
- SAFETY DECALS 14
- PRODUCT OVERVIEW 15
- New Engine Break In 16
- COMPONENT IDENTIFICATION 17
- Top View - 4BY2 18
- Left Side - 6BY2 18
- Right Side - 6BY2 19
- Top View - 6BY2 19
- LOCATION OF 20
- NAMEPLATES 20
- FUNCTION OF MAJOR COMPONENTS 22
- FUSES AND RELAYS 24
- ENGINE COVER 25
- BEFORE YOU OPERATE 27
- Bio-Diesel Fuels 28
- To Fill the Fuel Tank: 30
- ENGINE OIL 31
- Acceptable Engine Oil 32
- 0006565 35
- MARINE GEAR OR STERN 36
- DRIVE OIL 36
- POWER STEERING FLUID 36
- SPECIFICATIONS 36
- ENGINE COOLANT 37
- Adding Engine Coolant 38
- ENGINE OPERATION 39
- STARTING THE ENGINE 40
- SHUTTING DOWN THE 41
- CHECKING THE ENGINE 42
- AFTER OPERATION 42
- PERIODIC MAINTENANCE 43
- PRECAUTIONS 45
- EPA REQUIREMENTS 46
- Standard Torque Values 47
- SCHEDULE 48
- DAILY CHECKS 52
- BY Series Operation Manual 47 53
- Changing the Engine Oil and 54
- Every 50 Hours of Operation 55
- Every 250 Hours of Operation 56
- Draining the Fuel Tank 57
- Replacing Fuel Filter / Water 58
- Separator Element 58
- Draining and Refilling Closed 61
- Every 1000 Hours of Operation 62
- Replacing Alternator Belt 63
- TROUBLESHOOTING 65
- TROUBLESHOOTING CHART 66
- Exhaust Color 67
- Vibration - Drive Disengaged 67
- Vibration - Drive Engaged 68
- Engine Knocks 68
- Low Power Output 68
- Engine Overheat 69
- Engine Runs Cold 69
- Coolant Loss 69
- DIAGNOSTIC TROUBLE 70
- Diagnostic Trouble Code Table 71
- LONG-TERM STORAGE 75
- 0006575 76
- EPA WARRANTY 81
- USA ONLY 81
- Warranty Period: 82
- Warranty Coverage: 82
- Exclusions: 82
- Owner’s Responsibility: 82
- EPA WARRANTY USA ONLY 82
- Customer Assistance: 83
- Maintenance Log 84
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