Yanmar 6BY3-260Z manuals

Yanmar 6BY3-260Z User Manual (68 pages)

Brand: Yanmar | Category: Engine | Size: 15.51 MB |

English

Table of contents

DieselEngine

1

SAILBOAT ENGINES 9-121 MHP

2

1GM10 Series

3

2YM15 Series

5

3YM20 Series

7

3YM30 Series

9

MARINE DIESEL ENGINES

10

3JH5E Series

11

4JH5E Series

13

4JH4-TE Series

15

Yanmar Europe BV

16

4JH4-HTE

17

4JH3-DTE

19

POWERBOAT ENGINES 150-900 MHP

21

4BY3-150 / 4BY3-180

22

6BY3-220 / 6BY3-260

24

6LPA-STP2

26

8LV-320 / 8LV-370

28

843 mm (33.2 in)

30

6LY3-ETP

32

ZT370 STERNDRIVE

40

The Perfect Match

41

YANMAR ZT370 STERNDRIVE

41

4BY3-150Z / 4BY3-180Z

42

6BY3-220Z / 6BY3-260Z

44

6LPA-STZP2

46

8LV-320Z / 8LV-370Z

48

4LHA-HTP

50

4LHA-DTP

52

4LHA-STP

54

6LYA-STP

56

6LY2A-STP

58

6LY3-UTC

60

6LY3-STC

62

INSTRUMENTS & CONTROLS

64

YANMAR QUALITY

64

INSTRUMENT

64

ATION BUILT ON

64

NMEA 2000 OPEN CONTROL

64

Accessories

65

YANMAR BRANDED GAUGES

65

ORIGINAL PARTS

66

WWW.YANMAR.EU

68

Yanmar 6BY3-260Z User Manual (58 pages)

Brand: Yanmar | Category: Engine | Size: 14.11 MB |

English

Table of contents

1GM10 Series

1

R.SEAL WATER

2

2ym15 Series

3

3JH5E Series

5

3ym20 Series

7

3YM30AE Series

9

180.01 mm [7.087 in]

10

254.99 mm [10.039 in]

10

139.95 mm [5.510 in]

10

4by3-150 / 4by3-180 Series

11

Type 4BY3-150

12

4BY3-180

12

4by3-150Z / 4by3-180Z Series

13

Type 4BY3-150Z

14

4BY3-180Z

14

4 J H110 Common Rail Series

15

www.yanmar.eu

16

4JH3-DTE Series

17

Yanmar Europe BV

18

4JH45 Common Rail Series

19

4JH4-HTE Series

21

4JH4-TE Series

23

4JH57 Common Rail Series

25

Torque at Crankshaft

26

4JH5E Series

27

4JH80 Common Rail Series

29

4LHA-DTP Series

31

4LHA-HTP Series

33

4LHA-STP Series

35

6by3-160 Series

37

6BY3-220 / 6BY3-260 Series

39

Type 6BY3-220

40

6BY3-260

40

6by3-220Z / 6by3-260Z Series

41

Type 6BY3-220Z

42

6BY3-260Z

42

6LPA-STP2 Series

43

6LPA-STZP2 Series

45

6LY2A-utp / Stp Series

47

MARINE DIESEL ENGINES

48

6LY3 - E TP Series

49

6LY3 -ST P Series

51

6LY3 - U TP Series

53

8LV-320/350/370 Series

55

PERFORMANCE CURVES

56

DRIVE SYSTEMS

56

CONTROL SYSTEM

56

8LV-320Z/350Z/370Z Series

57

Yanmar 6BY3-260Z Specifications (96 pages)

Brand: Yanmar | Category: Engine | Size: 15.65 MB |

English

Table of contents

MARINE ENGINES

1

Disclaimers:

2

All Rights Reserved:

2

TABLE OF

3

CONTENTS

3

TABLE OF CONTENTS

4

INTRODUCTION

7

RECORD OF OWNERSHIP

8

BY3 Series Operation Manual 3

9

Crush Hazard

10

Explosion Hazard

10

Alcohol and Drug Hazard

11

Exposure Hazard

11

Fire and Explosion Hazard

11

Fire Hazard

11

Sever Hazard

11

Entanglement Hazard

12

Piercing Hazard

12

Burn Hazard

12

Sudden Movement Hazard

12

Exhaust Hazard

13

Welding Hazard

13

Shock Hazard

13

Poor Lighting Hazard

13

To ol Ha z ard

13

Flying Object Hazard

14

Coolant Hazard

14

BY3 Series Operation Manual 9

15

BY3 Series Operation Manual

16

SAFETY DECALS

17

PRODUCT OVERVIEW

19

New Engine Break In

20

COMPONENT

21

IDENTIFICATION

21

Top View - 4BY3

22

Left Side - 6BY3

22

Right Side - 6BY3

23

Top View - 6BY3

23

044342-01X00

24

BSO/SAV-EXHAUST GAS TYPE TEST

24

044343-01X00

24

K0006567

24

FUNCTION OF MAJOR COMPONENTS

25

FUSES AND RELAYS

27

K0006552

28

BEFORE YOU OPERATE

29

■ Biodiesel fuels

30

■ Additional technical fuel

31

■ Handling of diesel fuel

31

Filling the Fuel Tank

33

■ Service categories

34

■ Definitions

34

■ Engine oil viscosity

35

K0000005B

35

Acceptable Engine Oil

36

Checking Engine Oil

39

Adding Engine Oil

39

MARINE GEAR OR STERN

40

DRIVE OIL

40

POWER STEERING FLUID

40

SPECIFICATIONS

40

ENGINE COOLANT

41

■ Adding engine coolant

42

ENGINE OPERATION

43

STARTING THE ENGINE

44

SHUTTING DOWN THE

45

CHECKING THE ENGINE

45

AFTER OPERATION

45

PERIODIC

47

MAINTENANCE

47

PRECAUTIONS

48

■ Standard torque values

49

EPA MAINTENANCE REQUIREMENTS

50

PERIODIC MAINTENANCE

51

Inspection and Maintenance

52

PERIODIC MAINTENANCE SCHEDULE

53

PROCEDURES

57

After Initial 50 Hours of

59

Operation

59

Every 50 Hours of Operation

60

K0002388

61

Every 500 Hours of Operation

66

K0006621

67

■ Replacing seawater pump

68

■ Replacing alternator belt

68

TROUBLESHOOTING

69

TROUBLESHOOTING INFORMATION

71

TROUBLESHOOTING CHART

72

Smoke Color

73

Vibration - Drive Disengaged

73

Vibration - Drive Engaged

74

Engine Knocks

74

Low Power Output

74

Engine Overheat

75

Engine Runs Cold

75

Coolant Loss

75

DIAGNOSTIC TROUBLE CODES

76

Diagnostic Trouble Code Table

77

LONG-TERM STORAGE

81

EPA WARRANTY

87

USA ONLY

87

EPA WARRANTY USA ONLY

88

Warranty Period:

88

Warranty Coverage:

88

Exclusions:

88

Owner’s Responsibility:

88

Customer Assistance:

89

Maintenance Log

90

Overseas Office

95

0ABY0-G00301

96

Yanmar 6BY3-260Z Service Manual (32 pages)

Brand: Yanmar | Category: Engine | Size: 3.99 MB |

English

Table of contents

SERVICE MANUAL

1

BY Service Manual

2

NOV 2007 (Rev. 03)

2

REVISION HISTORY

4

GENERAL SERVICE

5

INFORMATION

5

GENERAL SERVICE INFORMATION

6

ABBREVIATIONS AND

9

UNIT CONVERSIONS

10

INTRODUCTION

11

EPA REQUIREMENTS

11

PERIODIC MAINTENANCE

12

Inspection and Maintenance

12

PERIODIC MAINTENANCE SCHEDULE

13

PROCEDURES

15

Install Camshafts

19

5-54 BY Service Manual

20

ELECTRICAL AND ECU

21

COMPONENT TESTS

22

Oil Pressure Sensor

24

Fuel Injector

24

0004170

26

Glow Plug / Control Unit

27

Fuel Temperature Sensor

28

Fuel Volume Regulator

28

Charge Air Temperature Sensor

29

Charge Air Pressure Sensor

29

0004167 0004167

30

Throttle Position Sensor

31

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